ranging from capacitance measurements to Raman spectroscopy
and enzymatic glucose measurements have become available in
probe format allowing to follow numerous parameters online [20].
2.7
Other
Supplements
pH regulation could be performed by addition of acid or base,
typically HCl and NaOH (see Note 9).
Table 1
Summary table of important parameters
Parameter type
Parameter
Ranges/guidelines (for a 3 L culture)
Physical
parameters
DO percentage
20–50% of dissolved oxygen in the culture (see Subheading
3.4, step 4)
Air injection
In headspace around 100 ccm and through a macrosparger
50 ccm (see Subheading 3.4, step 2)
CO2 injection
5–8% in headspace for equilibration. Could be used in
sparger to regulate the pH (see Subheading 3.4, step 2)
Temperature
37 C could be shifted down (see Subheading 3.4, step 1)
Agitation
Around 200 rpm depending on the coupling system (see
Subheading 3.4, step 3)
pH regulation
Around 6.7–7.5 (see Subheading 3.4, step 5)
Initial volume
Will be based on the final bioreactor volume minus the
volume of feeds and inoculum. Pay attention that this
volume still needs to be above a limit defined by the
supplier mainly to guaranty immersion of probes and the
complete immersion of the impeller to control
generation of foam (see Subheading 3.5, step 1)
pCO2
pCO2 level needs to be carefully monitored especially
during the scale-up. Sensitivity to this parameter will
differ from a cell line to another, usually 40–50 mmHg
[27]
Biological
parameters
Biomass
Initial VCC to be determined regarding process
performances (0.3 to multiple million per mL in case of
perfusion) (see Subheading 3.6, step 2)
Metabolites
concentration/
consumption
Carbon source (e.g., glucose) and by-products (e.g.,
lactate, ammonia) need to be carefully monitored (see
Note 2)
Feeding strategy
Feeds percentage
Depending on the cell line and produced molecule, feeds
percentage could vary. An experiment to determine the
best strategy should be performed in advance. Ranges to
be tested are usually provided by the supplier (see
Subheading 2.3)
Addition strategy
As for the percentage, addition strategy will be based on
the cell’s needs and need to be tested (see Subheading
2.3)
Key components
adjustment
Additional feeding of key metabolites in the culture could
be made on top of feeds addition (see Note 6)
Foam
Foam
Foam level needs to be controlled to avoid clogging of
exhaust filter (see Subheading 3.7, step 4)
6
Ange´ lique Schmid et al.